Low Volume CNC Machining for Robotics
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CNC MACHINING CASE STUDY • ROBOTICS

8-Piece CNC Machining Order for a Global Robotics Manufacturer

How Manufyn delivered an Aluminium 1060 spacer at $0.60 per piece for a highly low-volume robotics manufacturing requirement.
A small quantity does not have to mean a complicated procurement process. Manufyn coordinated manufacturing, quality control and fast international shipping for just eight precision components.
AD-102
AD-102 Aluminium 1060 spacer manufactured by Manufyn for a global robotics manufacturer
ALUMINIUM 1060 • SPACER
Quantity
8 Pieces
Unit Price
$0.60
Material
Aluminium 1060
Part
AD-102
Logistics
Fast Shipping
PROJECT BACKGROUND

The Challenge: Manufacturing Just 8 Pieces Economically

A global robotics manufacturing company required a small batch of machined spacers for its engineering and manufacturing requirements.

The requirement was for only 8 pieces. While the geometry of the component is relatively simple, very low-volume orders can create a disproportionate manufacturing and procurement burden.

Programming, machine setup, raw material preparation, inspection, packaging and international logistics all have to be managed even when the production quantity is extremely small.

The objective was therefore not simply to find a machine shop. The objective was to create an efficient manufacturing route for a small quantity while keeping the final part cost commercially attractive.

Why This Matters in Robotics Manufacturing

Robotics companies frequently require small quantities during prototype development, engineering validation, assembly trials and early product development.

A procurement model designed only for high-volume production can make these small orders unnecessarily expensive.

Manufyn’s India manufacturing network allows global engineering companies to access suitable manufacturing capabilities even when the initial requirement is only a handful of components.

ENGINEERING REQUIREMENTS

AD-102 Manufacturing Requirements

The supplied engineering drawing defines AD-102 as a spacer manufactured from Aluminium 1060, with the principal cylindrical dimensions and general manufacturing requirements shown below.

Parameter Requirement Manufacturing Significance
Part Number AD-102 Part identification and production traceability
Part Name Spacer Functional identification within the assembly
Material Aluminium 1060 Lightweight aluminium component
Overall Length 45 mm Controls axial part dimension
Outside Diameter Ø15 mm Defines the external cylindrical envelope
Internal Bore Ø6.2 mm Defines the central opening
General Tolerance ISO 7168 Provides the general dimensional tolerance basis
Surface Finish 12.5 Defines the indicated surface finish requirement
MANUFACTURING APPROACH

From Engineering Drawing to Finished Components

For a quantity of only eight pieces, manufacturing efficiency depends heavily on setup control, process selection and avoiding unnecessary operations.

01 / RFQ REVIEW

Drawing Review

Review the part geometry, material, principal dimensions, tolerance basis, surface finish and quantity before selecting the manufacturing route.

02 / PROCESS

Manufacturing Route

The cylindrical geometry lends itself to an efficient CNC turning approach, subject to supplier process validation and final drawing interpretation.

03 / QUALITY

Dimensional Control

Finished parts are checked against the supplied drawing requirements before packaging and shipment.

04 / DELIVERY

Fast International Shipping

After manufacturing and quality checks, the eight pieces were prepared for international shipment using a fast shipping service.

ENGINEERING INSIGHT

Why a Simple Part Still Requires Manufacturing Discipline

AD-102 is a relatively simple cylindrical component. However, simple geometry does not eliminate the need for controlled manufacturing.

With only eight pieces required, there is very little opportunity to absorb scrap, rework or an inefficient setup. The manufacturing route therefore needs to balance cycle time, material utilisation, workholding, tool selection and inspection.

Cylindrical Geometry

The combination of a Ø15 mm external cylindrical surface, Ø6.2 mm central bore and 45 mm overall length creates a predominantly rotational geometry.

Material Consideration

Aluminium 1060 is the material identified on the supplied drawing. For low-volume machining, material availability and efficient stock preparation are important contributors to overall project economics.

Low Quantity Economics

When the order quantity is only eight pieces, setup and handling activities can represent a significant part of the total manufacturing effort. Efficient procurement and supplier coordination therefore become as important as the machining process itself.

PROJECT RESULT

A Small Quantity. A Production-Ready Procurement Workflow.

Manufyn supported the global robotics manufacturer with an economical eight-piece manufacturing requirement, coordinating the manufacturing route, quality control and fast international shipping.

The result demonstrates how an India-based procurement partner can support robotics companies even when the requirement is too small for conventional production purchasing models.

$0.60
Per machined component

Quantity: 8 pieces
Material: Aluminium 1060
Part: AD-102 Spacer

WHY MANUFYN

More Than a Machine Shop Search

Manufyn acts as an India-based procurement and manufacturing interface for global engineering companies that need qualified suppliers, controlled production and international delivery.

ROBOTICS MANUFACTURING RESOURCE HUB

Explore More Robotics Manufacturing Resources

Continue exploring Manufyn’s engineering resources for robotics companies, CNC machining, aluminium components, rapid prototyping and contract manufacturing.

Case Study Author
Naman Agarwal
Project Manager • Manufyn India Private Limited
in View LinkedIn Profile

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