Custom Aluminum Hub Manufacturing for a US Customer
From a $45 prototype to $19 recurring production.
How Manufyn supported a US-based manufacturing company with a single-piece aluminum 6061-T6 prototype and a commercially viable manufacturing solution for 120 units per year.
Supporting a US Manufacturer Beyond the Prototype Stage
A US-based manufacturing company approached Manufyn with a requirement for a custom aluminum hub manufactured to its supplied engineering drawing.
The immediate requirement was limited to a single prototype for fit and function testing. However, the customer anticipated a recurring annual requirement of approximately 120 units after the initial validation.
The challenge was to find a manufacturing partner capable of supporting a one-piece prototype without making the economics of future low-volume production unattractive.
Manufyn evaluated the complete requirement and established pricing for both the initial sample and recurring production.
The customer’s requirement
- Manufacture one custom aluminum hub prototype.
- Use Aluminum 6061-T6 as specified.
- Provide a bead-blasted surface finish.
- Support fit and function validation.
- Establish pricing for 120 units annually.
- Maintain commercially viable pricing for recurring orders.
Custom Aluminum 6061-T6 Hub
The component was developed against the customer’s engineering drawing, with defined dimensional features, a flange mounting arrangement, a central bore, and specified surface finish requirements.
Component details
| Component | Custom Hub |
| Material | Aluminum 6061-T6 |
| Surface Finish | Bead Blasted |
| Flange Diameter | 100 mm |
| Central Bore | 14.2875 mm, specified tolerance |
| Prototype Quantity | 1 Unit |
| Annual Requirement | 120 Units |
Engineering considerations
The component drawing defines the flange geometry, mounting holes, central bore, stepped cylindrical features, and dimensional tolerances.
Particular attention is required when manufacturing components with precision bores and mounting features, as their dimensional relationships can influence assembly compatibility.
The specified Aluminum 6061-T6 material and bead-blasted finish were incorporated into the manufacturing requirement.
All manufacturing requirements were based on the customer’s supplied engineering drawing and agreed specifications.
One Prototype. A Production-Oriented Manufacturing Strategy.
Manufyn approached this requirement by evaluating the prototype and recurring production requirement together, rather than treating them as independent purchasing activities.
01. Engineering Drawing Evaluation
The supplied drawing was reviewed to understand the component geometry, material, dimensional requirements, and finishing specifications.
02. Prototype Cost Evaluation
The initial requirement was just one unit. Manufyn evaluated the manufacturing economics to offer a competitive prototype price of $45.
03. Recurring Production Planning
The anticipated annual requirement of 120 units was considered during commercial evaluation. This enabled Manufyn to establish a production price of $19 per unit.
04. Prototype-to-Production Continuity
The commercial arrangement was structured around the customer’s immediate fit and function testing requirement and anticipated future production needs.
Competitive Pricing for Both Prototype and Production
Despite the low initial requirement, Manufyn supported the customer with commercially competitive pricing across the prototype and recurring production stages.
Per unit
Quantity: 1 piece
Application: Fit and function testing
Per unit
Annual quantity: 120 pieces
Application: Recurring production requirement
$2,280
57.8%
Pricing relates to this specific customer project and agreed specifications. It is not a standard price list. Actual pricing depends on geometry, tolerances, material, manufacturing route, finishing, order quantity, and logistics.
Your Manufacturing and Procurement Partner in India
For US-based manufacturers, identifying a supplier is only one part of the procurement process. Understanding manufacturing feasibility, evaluating commercial proposals, coordinating quality expectations, and managing suppliers are equally important.
Manufyn works with Indian manufacturing partners to support international companies across prototype development, low-volume manufacturing, batch production, and recurring procurement.
Our objective is to provide international buyers with a coordinated manufacturing and procurement interface in India.
Explore our India Purchasing Office services and procurement support for global manufacturing companies .
Resources for Engineering and Procurement Teams
Understanding the manufacturing process, component design, tolerances, and production economics can help engineering and purchasing teams make better supplier decisions. Explore these related Manufyn resources.
Explore More Manufyn Case Studies
CNC Machining and Custom Aluminum Manufacturing FAQs
Can Manufyn manufacture a single aluminum prototype for US companies?
Yes. Manufyn supports international customers with single-piece engineering prototypes, functional samples, and low-volume manufacturing requirements, subject to technical and commercial feasibility.
Does Manufyn support low-volume CNC machining in India?
Yes. Manufyn coordinates with Indian manufacturing partners for custom-machined components, prototype quantities, small batches, and recurring production.
Can US companies procure Aluminum 6061-T6 machined parts from India?
Yes. Manufyn supports procurement of custom aluminum machined components from India for international customers. Requirements are evaluated against engineering drawings, material specifications, tolerances, and finishing requirements.
What is the minimum order quantity for custom CNC machined parts?
Minimum order quantities depend on component geometry, manufacturing feasibility, material, setup requirements, and commercial considerations. Manufyn evaluates requirements ranging from single prototypes to recurring batch production.
Can Manufyn quote both prototype and annual production quantities?
Yes. Providing both the initial sample quantity and estimated annual demand helps Manufyn evaluate the complete manufacturing requirement and establish suitable commercial pricing.
What information should I provide for a CNC machining RFQ?
Ideally, provide a 2D engineering drawing, 3D STEP file, material grade, surface finish, dimensional tolerances, prototype quantity, annual production requirement, and delivery destination.
How does Manufyn support US companies purchasing from India?
Manufyn provides procurement coordination, manufacturing partner identification, commercial evaluation, quality coordination, and international procurement support for US-based manufacturing companies.
Looking for a Reliable CNC Machining Supplier in India?
Whether you need a single engineering prototype, 120 components annually, or recurring production in larger quantities, Manufyn can evaluate your manufacturing requirement and connect you with suitable Indian manufacturing capabilities.
Share your engineering drawing and annual quantity to start a manufacturing discussion with our team.