Precision Forging for Long, Grooved, and Tapered Metal Parts
Manufyn provides expert roll forging services for industries that require accurate, symmetrical, and high-strength metal components. Using advanced roll forging machines, we produce near-net shape parts with excellent grain flow and surface finish.
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Roll forging is a hot forming process where a heated metal billet is passed between two rotating dies to gradually deform its cross-section. Unlike open or closed die forging, it shapes parts continuously, making it suitable for long and symmetrical components.
This technique improves the mechanical properties of the part by aligning the grain flow, which enhances strength and fatigue resistance.
Manufyn follows a precise and repeatable roll forging process:
The metal billet is uniformly heated to forging temperature.
The billet is fed into a roll forging machine equipped with shaped forging rolls.
As it passes between the rotating dies, the billet is compressed and formed into the desired profile.
The forged part is cooled and undergoes optional trimming or machining.
Manufyn’s roll forging capabilities are suited for:
We design tailored forging roll dies to meet your part’s geometry and volume needs.
Roll forging provides high precision with consistent results across large batch production.
The process reduces material waste while improving grain structure for better strength.
From small preforms to long shafts and spindles, we support both low and high production volumes.
We offer machining, heat treatment, and quality testing for all roll forged parts.
We provide roll forging services to:
Automotive and EV component manufacturers
Railways and heavy transportation
Industrial machinery and tooling
Agriculture and off-highway equipment
Aerospace preform suppliers
Partner with Manufyn to tap into India’s manufacturing strengths. From prototyping to mass production, we offer tailored solutions that deliver quality, efficiency, and reliability, all at a competitive cost.
Get in touch with Manufyn to source durable, precision roll forged components tailored to your industry. Our experts are ready to support your next project.
Roll forging is a process where a heated billet is shaped by passing it between rotating dies to gradually reduce its cross-section and form desired features.
Roll forging is ideal for axles, shafts, gear blanks, tapered rods, and preforms used in further forging or machining processes.
It offers better mechanical properties, grain flow alignment, high dimensional accuracy, and less material waste compared to traditional forging.
A roll forging machine uses two opposing, rotating dies that progressively shape the billet as it is passed through the machine.
We support carbon steel, alloy steel, stainless steel, and selected aluminum alloys depending on part requirements.
Yes, roll forging is excellent for medium to high-volume runs due to its repeatability and fast cycle times
Roll forging uses rotating dies for continuous shaping, while press forging uses vertical compression. Roll forging is more efficient for long, symmetrical shapes.
Yes, certain grades of aluminum can be roll forged, although it is more commonly used with steels due to their higher strength requirements.
Yes, roll forging is widely used to create forging roll preforms before closed die or impression forging, as it improves material flow and reduces tool wear in later processes.
The roll forging process enhances grain alignment along the shape of the part, resulting in better tensile strength, fatigue resistance, and overall performance in load-bearing applications.
