Technical Brief: High-Precision Robotic Assembly (10-Day Turnaround)
Manufyn delivered a complex 65-part mechanical assembly for a global robotics leader, moving from design drawings to a fully validated product in just 10 days. This project required seamless coordination across CNC machining, sheet metal fabrication, and specialized welding under extreme time pressure.
Key Technical Highlights:
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Micron-Level Precision: We machined 15 core components, with 6 critical parts achieving tolerances below 5 microns. This was executed in a climate-controlled environment to ensure absolute dimensional stability for the robotic system.
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Integrated Fabrication: Structural enclosures were laser-cut from various aluminum gauges (up to 10mm) and precision-bent. We used controlled TIG welding to prevent heat deformation, maintaining the structural integrity required for high-speed robotic motion.
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Premium Finishing & QA: The entire assembly underwent black matte anodisation for industrial-grade corrosion resistance. We provided full traceability through a multi-stage documentation package, including CNC inspection and post-anodisation reports.
By managing the entire lifecycle—from raw material to 5-micron machining and final assembly—Manufyn eliminated coordination delays, ensuring the client received a “plug-and-play” unit on schedule.
How Manufyn delivered a 65-part, high-precision robotic assembly under extreme timelines with full quality validation
Client Overview
A global robotics company operating in the advanced automation space approached Manufyn with a time-critical requirement to develop a complex mechanical assembly for integration into their robotic system. The customer shared complete design drawings, GD&T requirements, and functional specifications, and expected a fully assembled, high-precision product that could be directly integrated into their system without additional rework.
The project demanded rapid execution without compromising dimensional accuracy, structural integrity, or documentation quality. This engagement became a strong example of precision robotics assembly development executed under compressed timelines.
Project Overview
The final product consisted of 65 individual components manufactured using multiple processes and commodities. These components were machined, fabricated, welded, assembled, surface finished, inspected, packaged, and dispatched within just 10 days.
The scope included precision CNC machining, laser cutting, sheet metal fabrication, TIG welding, anodisation, and complete mechanical assembly with end-to-end inspection and documentation.
Manufacturing Scope and Process Breakdown
1. Precision CNC Machining
Out of the 65 total components, 15 parts were CNC machined, including 6 ultra-critical components requiring tolerances below 5 microns.
- High-accuracy CNC milling and turning operations were used to achieve micron-level tolerances.
- Machining was carried out in a controlled environment to ensure dimensional stability.
- Tool paths were optimized, and multiple in-process inspections were performed to prevent deviation.
- Dedicated inspection reports were generated for each critical component.
This ensured dimensional accuracy, repeatability, and perfect fitment during the final assembly stage, which is essential for precision robotics assembly development.
2. Laser Cutting and Sheet Metal Fabrication
Several structural and enclosure components were produced using laser cutting and sheet metal fabrication processes. These included parts manufactured from:
- 1.5 mm aluminum sheets
- 3 mm aluminum sheets
- 10 mm aluminum sheets
Following laser cutting, precision bending operations were performed to achieve tight angular tolerances and consistent geometry across all parts. This ensured structural accuracy and reliable alignment during assembly.
3. Welding and Final Mechanical Assembly
After all components were manufactured and verified, Manufyn executed the complete mechanical assembly using TIG welding on aluminum.
- Controlled TIG welding parameters were applied to prevent distortion and heat-related deformation.
- Weld joints were designed and executed to deliver strength, cleanliness, and long-term durability suitable for robotics applications.
- Assembly checks were conducted to verify alignment, mechanical strength, and functional integrity.
The welding and assembly process was carefully sequenced to maintain both structural performance and visual quality.
4. Surface Treatment – Black Matte Anodisation
Once the mechanical assembly was completed and validated, the entire unit underwent black matte anodisation.
- The anodised surface provided corrosion resistance suitable for industrial robotics environments.
- A uniform matte black finish was achieved across all exposed surfaces.
- The process enhanced durability while delivering a premium aesthetic aligned with global OEM standards.
A detailed post-anodisation inspection report was prepared to confirm surface finish quality and dimensional compliance.
Quality Assurance and Inspection
Quality control was a core requirement for this project, especially given the tight tolerances and short delivery timeline. Manufyn provided stage-wise inspection documentation, including:
- CNC machining inspection reports
- Laser cutting and bending inspection reports
- Assembly inspection report
- Post-anodisation inspection report
This approach ensured full traceability, transparency, and confidence in every stage of the precision robotics assembly development process.
Packaging and Dispatch
The finished assembly was packed using export-grade protective packaging to eliminate the risk of transit damage. Dispatch was completed on schedule, meeting the customer’s aggressive development and integration timeline without delays.
Project Highlights
- A 65-part, multi-process mechanical assembly delivered end-to-end
- Precision machining achieved at tolerances below 5 microns
- CNC machining, laser cutting, bending, TIG welding, and anodisation executed under one program
- Complete quality inspection and documentation at every stage
- Full development, assembly, finishing, and dispatch completed within 10 days
Manufyn’s Value Proposition
This project highlights Manufyn’s ability to act as a single-window manufacturing and assembly partner for global robotics and automation companies.
- Manufyn demonstrated strong capability in precision robotics assembly development involving tight tolerances, complex assemblies, and multiple manufacturing processes.
- The team successfully coordinated machining, fabrication, welding, surface treatment, and inspection under an extremely compressed timeline.
- Robust quality systems ensured traceability and confidence despite rapid execution.
- End-to-end ownership eliminated coordination delays and reduced risk for the customer.
At Manufyn, precision robotics assembly development is not just about speed. It is about executing complex engineering programs with accuracy, discipline, and reliability.
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