Forging is a metal shaping process that involves applying compressive forces to deform and shape the metal while it is in a solid state. This process is typically performed at high temperatures to reduce the material’s resistance to deformation. There are different types of forging processes:
- Open Die Forging: In open die forging, a workpiece is shaped between two flat or slightly curved dies. The dies do not completely enclose the workpiece, allowing the material to flow outward as it is compressed.
- Closed Die Forging (Impression Die Forging): Closed die forging uses dies that fully enclose the workpiece, shaping it into a specific form. This process is often used for producing complex, precision components.
- Roll Forging: Roll forging involves passing the workpiece between two rolls that exert compressive forces. This process is used for long, cylindrical parts like shafts and axles.
- Upset Forging: Upset forging involves shortening and thickening a portion of a workpiece by applying compressive forces. This is commonly used for creating heads on bolts and rivets.